dry mortar production line

Dry Mortar Production Line is a kind of equipment system specially used for producing dry mortar. Dry mortar is a product made by mixing cement, lime, sand and other basic materials and various additives in a specific proportion. It is widely used in masonry, plastering, floor leveling and other operations in the construction industry. Compared with traditional wet mortar, dry mortar has higher quality stability, longer shelf life and better construction performance, and can also effectively reduce environmental pollution caused by on-site mixing.

Compared with on-site mortar, dry-mixed mortar, also known as premixed mortar, is produced in the factory by special equipment under strictly controlled process conditions. It can be used directly by adding water on site. Dry-mixed mortar has the advantages of stable quality, controllable inventory, saving time and labor costs. By adding different chemical additives, dry-mixed mortar has good bonding, heat insulation, sound insulation, crack resistance, easy processing, water retention, wear resistance, and corrosion resistance. By improving the formula, dry-mixed mortar can be matched with various new building materials. These excellent properties not only greatly improve the quality and life of the building, but also reduce the amount of mortar used to a great extent. Due to the outstanding advantages of dry-mixed mortar compared with on-site mortar, its demand has increased rapidly.

Types of dry-mixed mortar

1. Bonding mortar: masonry mortar, wall and floor tile bonding mortar, anchoring mortar, etc.

2. Decorative mortar: decorative plastering, interior and exterior wall putty, colored decorative mortar, etc.

3. Protective mortar: waterproof mortar, anti-corrosion mortar, self-leveling mortar, wear-resistant mortar, thermal insulation mortar, sound insulation mortar, repair mortar, mildew-proof mortar, shielding mortar, etc.

Dry-mixed mortar refers to the granules or powders formed by physical mixing of aggregates (such as quartz sand) treated by dry screening process, inorganic cementitious materials (such as cement) and additives (such as polymers) in a certain proportion. They are transported to the construction site in bags or bulk, and are directly used after adding water and mixing evenly. Shengmao has rich equipment and production experience in the fine chemical industry, and has provided equipment and construction services for many well-known dry-mixing companies in the world. Mixing equipment is the core of dry-mixed mortar production equipment. We will select different mixers and their additional functions according to different process requirements, and provide equipment and project construction services for many well-known dry-mixed mortar manufacturers in the world. Mixing uniformity and mixing efficiency directly affect the system capacity; the pre-mixing equipment includes: raw material storage system, batching system and, if necessary, mid-stage storage system, etc.; the post-mixing equipment includes: finished product cache system, finished product conveying system, finished product packaging system, etc.; if the system needs, it also includes a steel structure platform and a dust removal system; electrical control systems with different degrees of automation are provided according to customer requirements.

The basic production process of dry-mixed mortar production line:

1. Raw material preparation

Raw materials such as cement, sand, additives, etc. need to be stored in different storage bins. These raw materials need to choose appropriate storage conditions according to their physical and chemical properties to prevent contamination or deterioration.

2. Proportion measurement

According to the formula requirements, use electronic scales or other measuring equipment to accurately weigh each raw material. This is one of the key steps to ensure the performance of mortar.

3. Mixing

The weighed raw materials are sent to the mixer and fully stirred for a certain period of time to ensure that all ingredients are mixed evenly. The mixing time and speed will be adjusted according to the specific mortar type and requirements.

4. Packaging

The mixed mortar is transported to the packaging machine through a conveyor belt for quantitative packaging. Common packaging forms are bagged and bulk.

5. Finished product inspection

The finished product needs to undergo a series of quality tests, such as strength test, setting time test, etc., to ensure that the product meets relevant standards and customer requirements.

6. Storage and transportation

Qualified dry-mixed mortar products should be stored in a dry and ventilated environment to avoid moisture.

Application advantages of Dry Mortar Production Line

Stable quality: Through precise measurement and mixing, the uniformity and consistency of the product are ensured, and the quality of the project is improved.

Energy saving and environmental protection: Reduce the pollution caused by on-site mixing and reduce energy consumption.

Convenient construction: Just add water and stir to use, which simplifies the construction process and improves construction efficiency.

Wide range of application: It can be used in a variety of construction projects, such as internal and external wall plastering, ground leveling, tile pasting, etc.

Regular Maintenance of Dry Mortar Production Line

Check for Leaks: Inspect all fluid lines, seals, and connections for any signs of leakage.

Clean Equipment: Remove any dust or debris from the machinery, especially around moving parts.

Lubrication: Lubricate moving parts as specified in the manufacturer's manual to reduce wear and tear.

Shengmao is a leading manufacturer, supplier and factory of dry mortar production line in China. Our dry mortar production line is designed to produce high-quality dry mortar with energy-saving and emission-reducing capabilities. It is widely used in the construction industry to ensure the best bonding of mortar and bricks. Our dry mortar production line adopts an automatic control system to ensure consistent and precise mixing of dry mortar. It is equipped with an efficient dust collector to remove any harmful particles in the air, making it an environmentally friendly choice. Our products are user-friendly and easy to operate. It is very durable and has low maintenance costs, ensuring a long service life. Provide better low-cost, high-performance dry mortar mixing plants for engineering contractors and construction companies. Meet all technical standards for the construction of houses, apartments, squares and other buildings. Professional dry mortar production line manufacturers and suppliers provide you with better solutions with cost-effective configurations. At Shengmao, we are committed to providing our customers with high-quality products and excellent services. Contact us today to learn more about our dry mix mortar production line and how it can benefit your construction project.