A stationary concrete batching plant is a large-scale concrete production facility designed for high-volume and long-term production.
High Production Capacity:
Capable of producing large quantities of concrete consistently, making it suitable for big construction projects such as bridges, highways, and large buildings.
Fixed Installation:
Installed at a permanent location, typically at a construction site or near a source of raw materials. It requires a solid foundation and is not designed to be moved frequently.
Precision and Efficiency:
Equipped with advanced control systems to ensure precise measurement of ingredients, consistent mixing, and high-quality concrete production.
Automation and Control:
Highly automated systems for batching, mixing, and discharging concrete. Computerized controls ensure accurate ingredient ratios and efficient production cycles.
Stationary concrete batching plants are essential for large-scale construction projects that require high volumes of concrete over extended periods. Their advanced features, high efficiency, and ability to produce consistent quality concrete make them a critical component in modern construction.
1. Stationary concrete batching plant is composed of the following parts:
1) Concrete mixer: twin-shaft mixer, planetary mixer, single-shaft mixer or drum mixer;
2) Aggregate batching machine;
3) Aggregate loading device: skip hoist or belt conveyor;
4) Scales: water, cement and additive scales;
5) Cement silo;
6) Screw conveyor;
7) Pneumatic system;
8) Control system: panel control or computer control. Our control system language can be: Chinese, English, French, Spanish and Russian.
2. Differences between skip hoist concrete batching plant and belt conveyor concrete batching plant:
| Difference between skip hoist type and belt conveyor type | ||
| Item | Skip hoist type | Belt conveyor type |
| Aggregate loading method | Skip hoist | Belt conveyor |
| Aggregate batcher | Accumulative weighing type | Independent weighing type |
| Transitional hopper | Not including | including |
| Packing exterior | Not including | including |
| land needed | smaller | bigger |
| Budget | low | high |
3. Details of our stationary concrete batching plant:
1). Skip hoist type Stationary Concrete Batching Plant
| HZS25 Stationary Concrete Batching Plant | HZS35 Stationary Concrete Batching Plant |
Capacity: 25 m3/h Concrete Mixer: JS500 Aggregate Batcher: PLD800 Control System: Panel Control | Capacity: 35 m3/h Concrete Mixer: JS750 Aggregate Batcher: PLD1200 Control System: Computer Control |
 |  |
| HZS50 Stationary Concrete Batching Plant | HZS75 Stationary Concrete Batching Plant |
Capacity: 50 m3/h Concrete Mixer: JS1000 Aggregate Batcher: PLD1600 Control System: Computer Control | Capacity: 75 m3/h Concrete Mixer: JS1500 Aggregate Batcher: PLD2400 Control System: Computer Control |
 |  |
| Model | HZS25 | HZS35 | HZS50 | HZS75 |
| Production capacity (m3/h) | 25 | 35 | 50 | 75 |
| Concrete mixer | JS500 | JS750 | JS1000 | JS1500 |
| Aggregate feeding mode | Skip hoist | Skip hoist | Skip hoist | Skip hoist |
| Aggregate size (mm) | 80/60 | 80/60 | 80/60 | 80/60 |
| Discharging height(m) | 3.8 | 3.8 | 4.1 | 4.1 |
| Aggregate weighing accuracy (%) | ±2 | ±2 | ±2 | ±2 |
| Cement weighing accuracy (%) | ±1 | ±1 | ±1 | ±1 |
| Fly ash weighing accuracy (%) | ±1 | ±1 | ±1 | ±1 |
| Water weighing accuracy (%) | ±1 | ±1 | ±1 | ±1 |
| Additive weighing accuracy (%) | ±1 | ±1 | ±1 | ±1 |
| Total weight (T) | 10 | 13.5 | 18.5 | 25 |
| Total power (T) | 65 | 75 | 100 | 110 |
| Control system | Panel | Computer | Computer | Computer |
2). Belt conveyor type Stationary Concrete Batching Plant
| HZS60 Stationary Concrete Batching Plant | HZS90 Stationary Concrete Batching Plant |
Capacity: 60 m3/h Concrete Mixer: JS1000 Aggregate Batcher: PLD1600 Control System: Computer Control | Capacity: 90 m3/h Concrete Mixer: JS1500 Aggregate Batcher: PLD2400 Control System: Computer Control |
 |  |
| HZS120 Stationary Concrete Batching Plant | HZS180 Stationary Concrete Batching Plant |
Capacity: 120 m3/h Concrete Mixer: JS2000 Aggregate Batcher: PLD3200 Control System: Computer Control | Capacity: 180 m3/h Concrete Mixer: JS3000 Aggregate Batcher: PLD4800 Control System: Computer Control |
 |  |
| Model | HZS60 | HZS90 | HZS120 | HZS180 |
| Production capacity (m3/h) | 60 | 90 | 120 | 180 |
| Concrete mixer | JS1000 | JS71500 | JS2000 | JS3000 |
| Aggregate feeding mode | Belt conveyor | Belt conveyor | Belt conveyor | Belt conveyor |
| Aggregate size (mm) | 80/60 | 80/60 | 80/60 | 80/60 |
| Discharging height(m) | 4.1 | 4.1 | 4.1 | 4.1 |
| Aggregate weighing accuracy (%) | ±2% | ±2% | ±2% | ±2% |
| Cement weighing accuracy (%) | ±1% | ±1% | ±1% | ±1% |
| Fly ash weighing accuracy (%) | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy (%) | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy (%) | ±1% | ±1% | ±1% | ±1% |
| Total weight（T） | 28 | 40 | 65 | 88 |
| Total power(T) | 110 | 156 | 200 | 260 |
| Control system | Computer | Computer | Computer | Computer |
