1. what is a foundation free concrete batching plant?
1) Foundation free concrete batching plant is a concrete batching plant that we don't need to make huge reinforced concrete foundation. Usually, we can save about 20 days to make the foundation and about 50 cubic meters of concrete (for a medium-sized concrete batching plant). Although we don't need to make concrete foundation, we still need to make sure the ground is flat, dry and hard so that we can place the foundation free concrete batching plant on the ground to use.
2. Advantages of a foundation free concrete batching plant.
1) Quick installation. Because we don't need to make a huge concrete foundation, we can finish the installation quickly. Usually, we can save about 60% time needed for the installation of a traditional concrete batching plant.
2) Easy to move to other work sites;
3) Compact design which is suitable for transporation with containers;
4) Compulsory twin-shaft mixer is used to make sure the quality of the concrete.
3. Components of our foundation free concrete batching plant.
1) Aggregate batching machine with steel base;
2) Aggregate loading belt conveyor or skip hoist;
3) Water, cement and additive scales;
4) Concrete mixer: twin-shaft mixer or planetary mixer;
5) Cement silo: traditional vertical cement silo or horizontal cement silo. Horizontal cement silo is more and more popular because it is very easy to install and no needs foundation;
6) Screw conveyor;
7) Control system.
4. Specification of our foundation free concrete batching plant
1）skip hoist type of foundation free concrete batching plant
| Model | FHZS25 | FHZS35 | FHZS50 | FHZS75 |
| Production capacity (m3/h) | 25 | 35 | 50 | 75 |
| Concrete mixer | JS500 | JS750 | JS1000 | JS1500 |
| Aggregate feeding mode | Skip hoist | Skip hoist | Skip hoist | Skip hoist |
| Aggregate batcher | PLD800 | PLD1200 | PLD1600 | PLD2400 |
| Max. aggregate size (mm) | 60/80 | 60/80 | 60/80 | 60/80 |
| Discharging height (m) | 3.8 | 3.8 | 4.1 | 4.1 |
| Aggregate weighing accuracy (%) | ±2 | ±2 | ±2 | ±2 |
| Cement weighing accuracy (%) | ±1 | ±1 | ±1 | ±1 |
| Water weighing accuracy (%) | ±1 | ±1 | ±1 | ±1 |
| Additive weighing accuracy (%) | ±1 | ±1 | ±1 | ±1 |
| Total weight (T) | 10 | 13.5 | 18.5 | 25 |
| Total power (kw) | 65 | 75 | 100 | 110 |
| Control system | Panel | Computer | Computer | Computer |
The foundation free concrete batching plant is a modern solution that eliminates the need for constructing large, reinforced concrete foundations for each part of the plant, such as the cement silo and mixing tower. Traditionally, these batching plant foundations are both time-consuming and cost-consuming, but with the innovative design, we now have a batching plant drawing that showcases how each component rests on a steel base instead. Ensuring the job site ground is hard, dry, and flat allows for immediate setup without the need to lay an extensive foundation. This not only significantly reduces installation time by approximately 60% compared to traditional plants but also facilitates easy disassembly and relocation to other work sites. The compact design of the foundation free concrete batching plant is suitable for transportation with containers, making it an excellent choice for projects requiring medium to high production capacity.
Our product line includes various models of foundation free concrete batching plants with different production capacities, ranging from 25m³/h to 180m³/h, ensuring there is a perfect match for every project's requirements. For those interested in detailed batching plant drawings or looking for specific information about our foundation free concrete batching plants, we welcome you to contact us for more details and quotations. We have successfully installed our batching plants in diverse locations, including Russia and the Philippines, demonstrating the adaptability and effectiveness of this equipment. With a commitment to quality and customer satisfaction, Henan Shengmao Machinery Co., Ltd. provides comprehensive support from consultation to after-sales service, ensuring that your concrete batching needs are met efficiently and effectively.
2) Belt converyor of foundation free concrete batching plant
| Model | FHZS60 | FHZS90 | FHZS120 | FHZS180 |
| Production capacity (m3/h) | 60 | 90 | 120 | 180 |
| Concrete mixer | JS1000 | JS1500 | JS2000 | JS3000 |
| Aggregate feeding mode | belt conveyor | belt conveyor | belt conveyor | belt conveyor |
| Aggregate batcher | PLD1600 | PLD2400 | PLD3200 | PLD4800 |
| Max. aggregate size (mm) | 60/80 | 60/80 | 60/80 | 60/80 |
| Discharging height (m) | 4.1 | 4.1 | 4.1 | 4.1 |
| Aggregate weighing accuracy (%) | ±2 | ±2 | ±2 | ±2 |
| Cement weighing accuracy (%) | ±1 | ±1 | ±1 | ±1 |
| Water weighing accuracy (%) | ±1 | ±1 | ±1 | ±1 |
| Additive weighing accuracy (%) | ±1 | ±1 | ±1 | ±1 |
| Total weight (T) | 48 | 65 | 88 | 125 |
| Total power (kw) | 120 | 165 | 200 | 260 |
| Control system | Panel | Computer | Computer | Computer |
5. Pictures of our foundation free concrete batching plant:
Different designs of our foundation free concrete batching plant
6. Cases of our foundation free concrete batching plant:
1) 25m3/h foundation free concrete batching plant installed in Russia
2) 25m3/h foundation free concrete batching plant installed in Philippines
3) 50m3/h foundation free concrete batching plant installed in Pampanga, Philippines
If you urgently need a concrete batching plant with medium and high production capacity, foundation free concrete batching plant is a good choice. Please contact us now at: sales@shengmaomachine.com.
